okay so I need to cut a slot for my
carbon tube which is 4 centimeters from
the leading edge and 22 centimeters long
carbon tube is 5 millimeters in diameter
I'm using a Bush from a blue snake in
the center section so I'm going to cut
on my pre drawn lines with a fresh blade
this helps keep the Rooter within the
lines that you want it also gives you
a clean cut as well ok so now it's time
to use the router to remove the foam in
between the lines about five millimeters
deep may need to be a bit deeper in the
center sections is the wing is tapered
go careful as you go is it's better to
do a little bit at a time keep checking
than it is to do a great big hole and end
up with a mess
the center section does need to be
a bit wider because the plastic tubing
that's over the carbon tube keep adjusting
the depth of the groove as you go the
the edge of a carbon tube will help remove
any extra debris in left behind by the
router
steady as we go we're nearly done now
there we go okay so now I have glued the carbon
fiber tubing using hot melt glue from
about there to the end without there to
the end leaving the middle unglued
it's now time for me to cut out the
center section and you need something
that's wider or as wide as that which
this is suitable for me so I'll just
place this as close as i can over there
and cut it free
now I will be putting some ply in there
so I'll probably have to sand it flush
I don't think I got that straight there
So they are perfectly in line
And that is free to move now i need to clean up
inside sand that sand this section and once
i've got my ply onto there and my ply
control horn which I'll make now it`s a case of
glue it back in okay so we'll get on with
Sanding these edges down and that so they'll
fit to ply and then I'll get back to you
so now that I have glued one
sixty-fourth ply on the exposed edges
the center section and I have glued my
1/16 apply and 1/16 apply control horn
on tail plane it's now time to do the
underside and I'm going to be laminating
it
so it's just case of laminating
this this will keep it a bit stronger
and smooth
all nice and smooth while adding
strength to it at the same time
that's one side Nearly finish so I'm
going to cut out some more and do the
other side and then I'll get back
to you Ok so now I have
laminated both the underside and I can
confirm that these stickers that come
supplied with it are full length
so when I laminated that didn't overlap
I'm about there okay so from the
underside folded are over their
underside folded over when the stickers
goes over the top of it it covers that
edge so now there is no gap between the
elevator there there is no gap there or
there the laminate and the sticker
should help prevent this a eileron from
bending which is what we want okay I've
got that to glue back up so I'm going to
use some hot melt glue dab in there
make sure that don't get any to foul up
here put that in and then that's ready to
slot in and use so when that bits
done I'll show you the rest