Required Tools: Wire brush WD-40 spray Brake cleaner
Copper grease HEX bit No.H7. Drive socket # 13 Wheel impact socket #19
Ratchet wrench Torque wrench Brake caliper wind back tool
Tap wrench Crow bar Wheel chock
1. Unscrew the brake fluid reservoir cap.
2. Raise the front of the car and secure on supports.
3. Unscrew the wheel bolts.
Use wheel impact socket #19.
AUTODOC recommends:
To avoid injury, hold up the wheel when unscrewing the bolts.
4. Spread the brake pads.
Use a crowbar.
5. Remove the dust boot caps of the brake caliper guide pins.
Use a crowbar.
6. Unscrew the brake caliper fastening.
Use HEX No.H7.
Use a ratchet wrench.
7. Detach the brake caliper retaining spring.
Use a crowbar.
8. Remove the brake caliper.
AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.
Make sure that the brake caliper is not hanging on the brake hose.
Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall
out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
9. Remove the brake pads.
10. Clean the brake caliper bracket fasteners.
Use a wire brush.
Use WD-40 spray.
11. Unscrew the caliper bracket fastening.
Use a drive socket #13.
Use a tap wrench.
Use a ratchet wrench.
12. Remove the caliper bracket
13. Remove the brake disc.
14. Clean the brake caliper bracket from dirt and dust.
Use a wire brush.
Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
15. Clean the hub.
Use a wire brush.
Treat the contacting surface.
Use copper grease.
16. Install the brake disc.
17. Install the brake caliper bracket.
18. Tighten the brake caliper bracket.
Use a drive socket #13.
Use a torque wrench.
Tighten it to 65 Nm torque.
19. Treat the brake caliper piston.
Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
20. Press in the brake caliper piston.
Use brake caliper wind back tool.
21. Install the brake pads.
22. Install the brake caliper and fix it.
Use HEX No.H7.
Use a torque wrench.
Tighten it to 35 Nm torque.
23. Install the dust boot caps of the brake caliper guide pins.
24. Install the brake caliper retaining spring.
25. Treat the surface where the brake disc contacts the wheel rim.
Use copper grease.
26. Clean the brake disk surface.
Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
27. Screw in the wheel bolts.
Use wheel impact socket #19.
AUTODOC recommends:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
28. Lower the car and working in a cross order, tighten the wheel bolts.
Use wheel impact socket #19.
Use a torque wrench.
Tighten it to 120 Nm torque.
AUTODOC recommends:
Check the brake fluid level in the expansion tank and refill if necessary.
29. Tighten the brake fluid reservoir cap.
AUTODOC recommends:
Without starting the engine, press the brake pedal several times until you feel significant resistance.