A lot of the ideas that we're working on have never been even thought of yet.
We came up with an idea of a 3D printed satellite,
and I'm constantly thinking about how to make this lighter and stronger
at the same time.
The entire satellite cannot weigh anything more than 100 kilograms.
Eating up the biggest portion is large batteries, computers.
All the parts that go in it just to make a satellite
that can function in space takes up a lot of the weight.
The whole concept is that you should be able
to build a platform that services multiple industries, multiple customers,
multiple countries, multiple companies, as opposed to just being focused
on one particular industry with one particular sensor.
So you're not sending up,
you know, hundreds of satellites focused on different things.
Instead, it's one satellite that can service many.
Every ounce matters.
And it's not only just making things to hold the payloads,
it's changing the structure itself.
The more weight I bring out, the more payloads we can put in.
Which gives us the advantage by 3D printing everything.
I can make changes on the fly and it goes into the next structure.
We're designing LizzieSat for a five year life.
And so we want to make sure that our material is going to last that long
so we continue to support our customers that entire time.
A satellite has to be really strong.
It’s got to take a 5G load in launch.
5Gs, it's basically five times the weight of gravity.
If something weighs 5 pounds on the inside
it's going to weigh 25 pounds at launch.
If it weighs 100 pounds,
it's going to weigh 500 pounds at launch.
When it gets into space, it has to take a lot of solar radiation.
And then there's the temperature swings.
On one side of the Earth,
you know, we have the sun,
the other side we have the shade.
So the temperature swings are anywhere between
300 degrees Fahrenheit, 200 Celsius.
There are numerous specifications
to make sure that what we're putting on the rocket
is actually going to be able to go through the launch,
be deployed into space,
and perform as it's expected.
How does Markforged live up to that?
We actually received a grant to build a flight test platform.
It's the beginning stages of a satellite.
So you're able to send that up to the International Space Station
for a while, then bring it back down and test those materials.
So we rapid prototyped the sample holders out of Onyx,
and we put them in this experiment and it went up into space.
This went up, and you can notice the degradation.
Because it was white,
but the sun degraded it so much being out in the space environment.
And all of the Onyx parts, no degradation whatsoever.
There's no difference between a part that's just come off the machine
and what's been out in space for a year.
I think everyone was surprised by it.
I believe that everybody thought that when the parts came back,
there was going to be total degrade of the material.
I believe some people thought that it wouldn't even have lasted
through the entire experimental process.
The Markforged material took all the punishment
and came back looking just like the day we printed it.
It was perfect.
It was on the outside of the ISS for a year.
That wasn't the original intent.
It was supposed to be like, 15 weeks.
It was outside for a year, came back down,
and that material's great.
And it's intact. And so we know that it can survive.
And that's why we're excited about
having Markforged as the base for LizzieSat.
We're using continuous carbon fiber throughout the entire structure.
It gives a strength similar to aluminum.
If we were to use aluminum and we had to make a change,
that would take a considerable amount of time
just to get the design change made,
and then manufactured, and put together.
You couldn't produce something as fast as when you're 3D printing.
With what we're doing right now, if something changes,
I can reprint it,
and in a day I can have brand new parts.
Markforged is just, it’s so economical.
You know, and the speed at which we can manufacture
a satellite bus is unbelievable as well.
All right, see you later.
It's not only making the parts so they're able to print,
it's also making the parts
so I'm using the least amount of material,
so they still pass analyticals.
Not a lot of people think about how much a screw weighs.
And if I can remove those screws from the assembly
and somehow rapid prototype a fastening feature,
I take that weight out of it.
This part right here,
it falls into the slot and then locks into place.
And when it's bolted in place, now it's not going anywhere
no matter what you try.
And this keeps our entire satellite structure together.
You can't pull it apart because the design on the inside is so precise.
If it was off by a few thousands of an inch, it would easily come apart.
Ten thousandths of an inch off.
That’s less than paper thin.
Yeah,
Take a piece of paper, then divide that by three.
Yeah cut it down, yeah exactly.
And there's no way that you could possibly machine this feature.
You could machine this end,
but this end here you could never machine.
But it works flawlessly every time.
That's because of the tolerances, they’re just perfect.
We're starting to print everything with Onyx FR, fire retardant material.
And we’re also using Onyx FR-A.
The “A” designation gives us the traceability of the material,
which is required by numerous companies.
Traceability tells us exactly where the material was made
so they can follow it all the way back.
You get a crack, you get a shear,
something happens that the analysis says it wouldn’t,
they can find out how the material was made
and find out where the error was.
Correct the error so that the next time we get the material, it'll work.
I've been 3D printing for at least 25 years now.
So many 3D printers, you buy materials,
one day it's like this, the next day it's like this.
And you're trying to figure out, “what am I doing wrong with your parts?”
Whenever I'm printing with Onyx,
every single part comes out exactly as it’s supposed to.
There's no unknowns.
I know exactly what I'm going to get.
And it's working. It's working very well.
I don't think we would be doing this
if it wasn't for Markforged, honestly.
The idea of LizzieSat came out of that flight test platform,
and it came out of using those materials.
We created this flexible model
that we can put any technology we want in there,
and service customers, whatever their needs might be.
Launch day will be a really big day.
A really big day for not only me, but for everyone.
Each project is different,
and each one of these is an adventure
because it's building something that's never been done yet.
Once this one launches,
I'll be looking forward to the next adventure.