In this video we will show you how you can save time bundling your cables with ...
... an electric cable tie gun from a handy overhead suspension device ...
... to production in a fully automated environment.
Once you have seen this video you will know ...
... how to optimize your cable management processes.
We'll show you, how you can save time and money - starting now.
Welcome at the HellermannTyton ACADEMY, the workshop for real professionals.
Today we want to show you the wonderful product ATS3080.
With this cable tie gun you can apply cable ties much quicker than manually.
Today with me is Jim, the product expert. Hello.
Hello Klaus, thank you for having me and hello everyone.
If it is your first time here and you want to optimise your cable management ...
... please subscribe and click the bell.
Let's start right now because time is money.
Yes it is, and saving time means saving costs...
... and saving costs of course is a primary concern of our customers.
And you save time through speed.
Our experience suggests that the break-even point for an investment in ATS3080 ...
... is at about fifty thousand cable tie applications per year.
In some special applications you need even less.
So how fast is the tool?
With this tool you can bundle cables with a cycle time of 1.1 to 2.4 seconds per cycle, ...
... depending on the bundling diameter of course.
Our customers want to see that for sure.
We don't talk we proove.
Then let's do it.
In which industries is it mostly used?
Well to name just a few important industries:
... in the automotive industry, in the white goods, pharmaceutical or chemical industry, ...
... anywhere where there is cable assembly.
You can also use it in a variety of packaging applications, independent of industry.
As a practical man I'm interested how you want to use our ATS3080.
So please write your application in the comments.
I'm curious.
So am I.
But Klaus, our ATS3080 tool has other benefits for the customers as well.
The two parts of the cable tie come from two different dispenser wheels:
The strap from one and the closure head from the other.
The tool automatically inserts the strap into the closure head and cuts the strap at exactly the head.
That means our tool is the only tool worldwide ...
... which works the whole day, without any waste.
That's correct. But not only that.
These cable ties are outside serrated.
That means the inner surface of the of the strap is smooth and that's particularly suitable ...
... for sensitive applications for sensitive cables, but also for pipes or hoses.
Let's prove it!
Just a moment Klaus.
Those jaws aren't the right size for this particular application.
But that's not a problem.
Let me show you something.
When a customer purchases an ATS3080 the customer receives three different sized jaws:
One for up to 30 millimeter bundle diameter, ...
one for up to 50 millimeter bundle diameter, ...
... and one for up to 80 millimeters.
The customer can remove and install the jaws all by themselves very quickly and easily.
But by choosing the right size jaws they get the very best cycle time.
Pefect.
So the ATS can be adapted?
Yes it can. But it can be adapted in other ways as well.
For instance by using the right accessories.
By the way: in a few moments we'll show you how the ATS is used in a robot.
Here you can see the ATS integrated into an overhead suspension device.
I want to try:
Very flexible and easy.
Very true. Our customers particularly the ones who prepare harnesses for vehicles ...
... or for the electrical industry often lay out their cables ...
... and they apply the cable ties at various positions.
So this flexibility is exactly what they need.
And by the way: because the suspension device carries the weight of the tool ...
... it's much easier for the operators.
Are there any other possibilities to use the ATS in the production?
Let me take you to our showroom.
Here you can see our Bench Mount Kit Flexible.
You can operate it with a pedal or with a switch.
As you can see, the orientation is vertical
and to operate it, you simply lead the bundle to the device and you operate the pedal.
Jim, is it also possible to mount this tool horizontally?
For horizontal applications we have the Bench Mount Kit Horizontal.
And where is the foot panel?
There is none. This device is designed for fully automated manufacturing.
In fact it's powered by compressed air.
For which customer is it interesting?
I'll give you an example.
We have a number of customers in very diverse industries that fill bags or sacks ...
... with all different kinds of products.
In their fully automated production system the bag is twisted and the ATS is triggered ...
... and bundles the bag.
We talked about fully automatic processes.
Where is the robot you promised to us?
Here it is, right behind us.
Here we have recreated a small section of a fully automated manufacturing process.
This is our Bench Mount Kit Automatic.
As you can see the tool is vertically oriented.
And Klaus, to start the robot you simply push the green button.
What was this black clip?
These are specially developed fixing elements ...
... and these jaws of the ATS are specially designed to work with these fixing elements.
The ATS guides the cable tie through the fixing element through the opening ...
... and pulls it tight and then fixes the clip.
These fixing elements are available in very many different designs ...
... for many different sized edges, and for holes and many different shapes and sizes.
That's a really clever solution.
And this is only one possibility.
The ATS can be built into any automated manufacturing process:
it can be built into a robotics arm.
HellermannTyton experts are there to help you.
Contact HellermannTyton right from the very beginning.
The sooner the better.
If you would like a closer look at the ATS3080 click the link in the description box below.
We are more than happy to arrange a demonstration at your site.
Thank you Jim for your time.
If you enjoyed this video please give us a like ...
... and subscribe to our channel.
See you next time at the HellermannTyton ACADEMY, the workshop for real professionals.