Hey everyone it's Dylan from The Black Forest Wood Company so a lot of you guys asked for this,
we showed you a door install and you really wanted to see a full door process so that's
what we're bringing you guys this week it's a door that's actually going down to nebraska so
we don't have the install for this one but we've been filming for about like two or three months
now getting this whole process so a lot of effort went into this by our team and haley so it would
really mean a lot to us if you guys could leave a like and subscribe and let's get into the door
you guys will probably also notice charlie is not here um something happened to him unfortunately so
if you guys stick around to the end of the video we will explain it he's okay now um don't worry
but if you guys want to hear about that watch till the end so today at the black forest wood company
we're going to be gluing up a panel for a door um we're going to be doing gluing up three panels
and then those are all going to be laminated together to prevent wood movement and expansion
so we're screwing together this door jam here
nice maple door jam so we're going to be screwing the sides this is the tops and bottoms
still has our screws all lubed up to help with the it just helps them go in nicer
it's so loud
just imagine how bad it would be without the vaseline
noooo
thanks Joe
covered everything in the shop and vaseline that'd be hilarious
like the computer just coat the laptop like all the clamp grips all the drills
just gushed out the end for all of our doors we like to use Titebond three uh it's waterproof
and it's actually rated for exterior use in the past we used to try type bond 2 like 20 years ago
and what my dad found is that on doors that got a lot of sun exposure the Titebond 2 would actually
soften so with Titebond 3 you don't have to worry about that you get a really strong bond and then
just to help align things and give a little more strength we put some solid maple dowels in
so now they're just fitting the divider for the sidelights that are going to go in the door
one thing on these that is a little tricky is the bottom of the divider actually has to have a bit
of an angle to it because our bottom threshold has an angle and that angle is so that if any
water settles on the bottom of the door it's just going to run off instead of settling on it
here we have a door panel that we are going to be seeing a logo into it's for a big solid maple door
and uh should be pretty cool then we're gonna be filling it with a red resin once it's all cut out
this is a logo we're doing here and the client sent a jpeg so I had to redraw this in adobe
illustrator to create a vector outline so that we can actually put it into the CNC program
this property that uh this door is going on is actually for a rental property at the
dismal river club so that's the logo that we ended up machining in there
and we just put a bright red resin in and then we're staining the door here right now
but since this piece had resin in it we have to sand to a little bit higher grit
which made the door not want to absorb as much stain so after we got this first coat done it
actually looked a little bit lighter than the other components so we had to put an extra coat of
stain on this i believe but in the end, you guys will see I think we got it to match pretty close
so once we've got all of the components finished we can then put in our panels and pieces of glass
so what joe's doing here right now is laying down a two-sided adhesive neoprene gasket
so he lays this down we peel off that kind of tan-coloured tape
and then that gives us a perfect waterproof seal when we go ahead and lay our glass in
after the pieces of glass are put in we just have mouldings that we've stained to match the
entire door cut them at a 45 and they just pop right in there this too uh something that's nice
about these mouldings since we just nailed them in if we ever have to change the glass
we can just pry these out peel the glass out, put new tape put new mouldings in
we also like to screw most of the components of our doors together instead of just relying on
adhesive or nailing them in this way everything's just a lot more sturdy and it actually gives the
unit more strength and the same thing goes for when we install the door there's just screws
that go right through the jamb into the house and this is our final test fit here of the door
we're just hanging it before it gets shipped out down in nebraska so we put our hinges in what you
guys can't really see here right now is there is shims behind those hinges just so we can get that
adjustability and there's the finished door so thank you very much to our client and i should
say if anyone's looking for a golfing vacation definitely check out the dismal river company
you can rent this house you can stay in it you can see the tables you can see the door
and you can enjoy some golf well i hope you guys enjoyed seeing that full door process um
we've got actually lots of doors on the go right now so we're going to show you guys as much of
those as we can this door as well is part of the second largest furniture package we've ever done
it had a dining table coffee table end tables chairs bar stools the door and a barn door i
think that's all of it and a desk so i'm gonna try and get some photos from the client of that
so maybe in a couple weeks we'll be able to show you guys that and he already wants to do
another house so they will there will be even more content from the same client coming up um
but let's for those of you guys who stuck around let's go take a look at charlie okay so here i am
you guys with charlie he's just laying in his bed getting some rest um so charlie actually
he was having some leftovers and he got excited and i think he forgot to chew some of his food
and he swallowed a potato um it didn't get chewed and it actually caused a blockage in his stomach
unfortunately so yes charlie's just been resting he has to wear this cone so he can't get at it but
there's his staples in him he's healing up good he's feeling quite a bit better
but he is getting the week off this week but he will be back at the shop next week