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internet hi I'm Don from 1A Auto I hope
this howto video helps you out and the
next time you need a part for your
vehicle think of 1aauto.com
thanks in this video we're going to show
you how to replace the cam shaft
position sensor on this 2002 Chevy
Suburbans from 2000 to 2006 and the
items you'll need is a new cam shaft
position sensor from 1aauto.com flatb
blade screwdriver 8 and 10 mm socket and
Ratchet with extension fuel line
disconnect tool in this case a 38 in
pliers vacuum penetrating fluid and a
torque wrench start off by removing the
8 mm bolt that holds on your engine
cover and that pulls free and then using
a flat blade screwdriver just loosen up
this hose clamp right
here and this hose clamp right over here
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now you can pull the hose
free pull it free from this
side and then just lift it up and pry
out the hose from the intake
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hose and then it's
free now remove these three 8 mm bolts
right here and we'll fast forward as Don
does that
and now remove these three 8 mm bolts
right
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here next disconnect these two harnesses
to do that you just pull up on the tab
and pull them
free then private hose right here
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free and then remove these three 10 mm
nuts
lift up this bracket and pull it
aside and then remove this 8 mm bolt
right
here and then just pull that bracket
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aside and then then disconnect this hose
clamp and do the same thing back here
with this
one you want to make sure you disconnect
that harness as well and pull that
aside do the same thing back here until
this set of harnesses loosens
up and then just remove this 10 mm nut
right here
and you can just pull that set of
harnesses
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aside and then pull up the clip on the
harness for your fuel injector and then
push the tab on the harness and
disconnect it and repeat the process for
the other seven
now just loosen up this fuel line
cap and then using a flat blade
screwdriver and a rag you want to just
put the rag over it push the tab on the
fuel
bleeder and it should spray out just a
little bit it'll release the pressure
replace the cap and come over here and
just pry off this clip and then using a
fuel line separator tool you just want
to push that all the way
in and for this one it's a 3/8 in and
then once that's pushed all the way in
you can pull the fuel line
free and then it just pulls
off and you put it on the fuel line
below
it and repeat the same
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process take a pair of pliers and push
the teeth together on this hose clamp
and slide it down the
hose and then pull the hose
free and then just remove this series of
10 mm bolts along each side of your
intake manifold
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you can kind of see them they're down
below the fuel rail
there and we'll just fast forward as Don
removes these
lift your intake manifold up and
out and you will have to maneuver a lot
of harnesses and wires and everything
but you just want to get this out as far
as you can get it to go
which at this point should be right
about
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here once you get to this point take
your EGR and just feed it through the
harnesses and out
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and once you fed it through you can just
lift your intake manifold up and
[Applause]
out at the back of your engine block
you'll see this harness just lift up the
tab and disconnect it then remove that
10 mm bolt and we'll fast forward as Don
does
that and now Now using a flat blade
screwdriver just pry the sensor up and
out on the left is the old cam shaft
position sensor on the right is the new
one from 1 Auto you can see they're
identical and they'll fit exactly the
same push your new cam shaft position
sensor down into
place and then just replace that 10 mm
bolt
and we'll just fast forward as Don
tightens that
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up reconnect your
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harness set your intake manifold back
down into place
and then just feed this hose
down and pull it out through the other
side now disconnect your EGR by just
pulling out on the clip with a flat
blade screwdriver and just pulling the
hose
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free and then feed that hose through the
side of your intake manifold
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and then just maneuver it down and into
place and we're going to fast forward as
Dawn continues to do this you just have
to move the cables and wires around
until you can finally get it to set down
and it does take a second but it will go
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down now reconnect this
hose and just using pliers slide that
hose clamp back up into
place and then reconnect this bracket
and you want to just line this up and
push it back onto those
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studs and then just replace those nuts
take the EGR valve and push it back down
into
place and then replace the bolt that
holds it there
and then reconnect that
hose and reconnect your other hose to
the top of the intake
manifold and replace this
bracket and replace the bolts to hold it
into place
reconnect this hose over
here and then replace this bracket and
the bolts to hold it into place and then
just tighten those up
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and then just replace each of these long
10 mm bolts that line the side of your
intake
manifold and then just tighten each of
those
up and you can see that we use a variety
of different extensions just to help get
there you can use a longer one for these
ones and then as you get further back
you may need to use a shorter one
and it does help to have a flashlight
too
now just make sure you reconnect your
fuel
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lines and then put those clips back into
place to lock them
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okay you want to torque the manifold
bolts start in the middle and go across
and then work your way around the
manifold in a counterclockwise pattern
and you want to tighten them on the
first pass to 44 INB and then 89
INB and now just reconnect each of your
fuel injectors you just want to push the
harness in then replace that clip and
push it down into
place and we'll fast forward as Don does
this to the other fuel
injectors lower the intake hose back
down into place
just push it
back and then tighten up those two hose
clamps double check that all your
harnesses are connected and all the
hoses are connected and then replace
your engine
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cover and once you get it lined up just
replace that bolt and tighten it up
then you're all set we hope this video
helps you out brought to you by
1aauto.com your source for Quality
replacement parts and the best service
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