g'day alrighty uh my name's Mark this one's going to be a few
Barry's in the hole check it out! Barry's in the hole
UIt's time to glue all the seat pan seat backs up I'm going to use a vacuum press from Roarocket
and what I also have is an old seat that's pulled apart that i know has
a nice comfortable arse piece and also has a nice comfortable back piece. so you can see the
curves in two directions that's why I'll use the skateboard veneer for the backs
and the three mm ply bending in one direction for the buttocks
I just painted this yesterday sanded all the glue off here I am going to cover it in glue again
good one d!ckhead
so
okay I'm just going at the cones with the belt sander as you've seen
I've got these bars in here now clamped down stops it rocking around, i can sand off at least
four staves at a time before i need to switch it over.
Also make sure your bag is nowhere near your belt sander because it'll make the light work of that
Sliding bevel made by Vipun Envisage Designs, it's cool. I'm going to cut
circles for the base and for the top but they're going to be more like plugs so because of the
angle of the cone i want these circles to plug up the bottom now they're not perfect circles
on the inside they're segmented so i'm just trying to increase the surface area for glue
i am going to dial up these to increase the the strength it's basically just a bit of a
structure inside so the whole thing doesn't spontaneously combust if someone swings on their
chair don't swing on your chin or swing on it if you've got the appropriate plug in the bottle
that'll do
just cut this test plug for the top i'll now use
this piece to mark out my hole i'll cut out that hole with the router i'll then take that piece
over to the table saw with the bevel and then that'll cut the plugs for the top of the seat
so
i've got my three seat backs three seat pans covered in pallets and a bit of sticky tape
all these strips that i have just cut they are going to form the seat back and seat pan supports
so i can put threaded inserts into these and then i can mount the little arms for these stools what
i'm going to do now is laminate these together and then clamp them down so they match the profile
so that i get a good glue bond between this and the seat pan so this is where your two
dollar silicon spatula comes into play your baking mat your baking paper and your glue
i'll then take these off i'll put a nice bevel on the inside edge the outside edge will be
cut as one with the seat pan i'll run these through the table saw who wants to see my puppy
there's freddy he's chewing on a bit of ply ten two things can waste my time
all these little brackets they'll get a nice little bevel 15 degrees it just
takes that blockiness away these will just get glued straight on now pretty technical
okay for these little mini armrests i'm going to make some more apply i've cut a heap of strips
out of these oak pallets i've got and i've done this little routine so there'll be one
of these on either side with several sheets of blind metal i'll stick it in the vacuum press
and then i'll get to cut out all the pieces from that all right using more apply more glue i've
got to bend these five pieces to match that curve i then flatten the top off and then i can build
away from there a nice big square to increase the surface area here just to take the strain of the
how the stool moves you know what i'm saying
and more gluing of three ml ply 14 pieces of ply stacked
on top of each other i'm going to cut these out in some sort of way shortly
ah
so
so that'll form the neck that'll give me the right height off the cones
um here's the plug in the top of the cane i my first set of holes were too
close to the edges so i do redo those no one's going to see those no big deal
get down like okay i've got four threaded inserts they'll take the
four bolts from inside the cone to hold the seat down onto the cane
you remember smiley from sesame street a couple eyes i reckon
that'll look just like him after a big night
hang on stop stop i gotta do the bottom first otherwise i won't be able to tap it in oh no that
goes that way it's getting confusing i'll tell you i'm really sciencing the [ __ ] out of this one
that's not the greatest glue joint now that i wouldn't be relying on that alone
um once the weight of the seat goes on i'm actually going to put a whole heap of dowels
through the outside into the ply um to really create that synergy
science
all right here we go i've clamped the seat in position i'll just mark the positions
and then i can open it up bigger for the threaded inserts and hope for the best
so
overkill all right
got a finish going on most of the pieces now i'll put the seats together also i've
clamped up all the off cuts i'm going to cut and shape these to form a little feature footrest
which is a bit of a throwback to the old pallet hunter days science
science
what's going on oh right so the jigsaw is bugging
i'm going to get these out today because i'm not going to banks
not exactly how i'd plan that to go however
we move on
this is now the last step so i had a bit of a tragedy when i made my footstools i cracked
them in half and i nearly cried i did cry just a little bit i've put a couple of capping veneers
on the front which match this timber here um although i was totally gutted it i think this is
actually going to look a little bit nicer i've still got the pallet wood lamination throwback
to how i like to do things i've pretty much just got a quick sand clean it up and i'm done
so thanks very much for watching i know it's been a long video but there was a lot
to do so uh it's been a fair bit of good fun and i've learned tons so i highly recommend
having a crack at something a little bit out there it's good for you okay see you later
you