I’m Brois Galuzin and this is radiator cage installation on Yamaha WR450F
Radiator guard protects radiator in case of crash or jumps
First remove engine skid plate and drain coolant
Remove radiator cap
Remove coolant drain bolt
Remove seat, side fairings and gas tank
To install protection, radiators should be removed
Moose racing guard consists of several parts and supplied with all hardware
In this case radiators are a bit damaged, it happen after several light crashes
Remove ignition coil at left side and install it on inner plate with OEM bolts
Install bushings from another side
Use 6*40 bolts to install radiator with Moose plate
I’ve already installed rods to inner plate with 6*16 bolts
Next install outer plate with 6*8 bolts to inner plate and with 6*16 bolts to the rods
After attach horses to radiator and tighten clamps
Instal bushings through inner plate on the right radiator
Use 6*40 bolts with large washer and 3mm spacer to install radiator
Next install outer plate with 6*8 bolts to inner plate and with 6*16 bolts to the rods
Attach horses to radiator and tighten clamps
The assembly is done in reverse order
Install gas tank
Install air intake plates on both sides
Side fairing is attached to radiator with 6*25 bolts with small washer and plastic spacer
Use 6*20 bolt with large washer for frame mount
Use OEM bolt for gas tank mount
The same on another side
Install seat and engine skid plate
Fill coolant and check leaks
We grateful Suprotec for help in realisation of this project
Suprotec makes automotive additives and lubricants aimed to protect engine
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